Purpose:
The Triol TM-01-04 is a smart dynamic system (hereinafter referred to as the monitoring system) for monitoring oil-well parameters and controlling the operation of electric submersible motor (ESM). The monitoring system is a hardware-software solution used to provide high-quality measures of oil-well parameters as to the durational influence of the complex environment. The Triol TM-01-04 monitoring system keeps the user informed about the environment and status of submersible equipment at all times.
The TM-01-04 has a control console, which allows to set up the monitoring and display measured parameters.
Due to the use of high-end technology in design and production processes, the monitoring system makes it possible to implement both tasks of autonomous operation and also allows user to work in easily accessible system environment. The Triol TM-01-04 monitoring system consists of:
is a ground measurement and computational center. This unit runs as follows:
- measures insulation resistance;
- establishes connection with the submersible unit;
- receives and processes data from the submersible unit;
- transmits them to a controller of a variable speed drive or an automatic control system.
is a downhole sensor. This sensor is fixed to an ESM, measures parameters and transmits data to ground unit.
The monitoring system can operate in two modes:
The
main mode provides the measuring technological parameters and the parameters of the state of the ESP unit. These parameters are transmitted to the UMKA-03 controller, embedded in the Triol AK06 variable speed drive. It makes the operation of an electric submersible pump unit more effective and profitable. In the “main mode”, the Triol TM-01-04 monitors the parameters listed below:
- Motor oil temperature in the electric submersible motor (ESM);
- Base oil temperature;
- Temperature of the ESM end winding;
- Pressure of the base oil;vibration of ESM along the X, Y or Z axes; and
- Insulation resistance of circuit “AC-voltage oil transformer – submersible electric cable – ESM”.
The data is updated every 60 seconds or faster.
In the
pressure scanning mode the following parameters are scanned and transmitted:
- Base oil temperature (1 measurement);
- Temperature of ESM end winding (1 measurement);
- Pressure of base oil (18 measurements);
- Insulation resistance of circuit “AC-voltage oil transformer – submersible electric cable – ESM” (3 seconds or less).
The data packet is updated every 7 sec or less.
The monitoring log storages parameters listed further:
- Time and date of measurement;
- Pressure of base oil;
- Temperature of base oil;
- ESM rotation frequency;
- ESM loading.
The Triol TM-01-04 telemetry system is used by: Rosneft oil company (Nefteyugansk).
The measured parameters, depending on the operational mode, are outlined in the table below:
|
Parameter
|
Main mode
|
Mode of pressure scanning
|
|
Temperature of base oil
|
from 0°C to + 150 °C ± 1%
|
from 0°C to + 150 °C ± 1%
|
|
Temperature of motor oil in ESM
|
from 0°C to + 200°C ± 1%
|
-
|
|
Temperature of ESM end winding
|
from 0°C to + 250°C ± 1%
|
from 0°C to + 250°C ± 1%
|
|
Acceleration amplitude of vibration along the radial and axial directions (in place of ESM hanging up)
|
from 0 m/s² to 50 m/s² ±5%
|
-
|
|
Pressure of base oil
|
from 0 atm to 400 atm ± 0.25%
|
from 0 atm to 400 atm ±0.25% (pressure resolution – 0.01 atm)
|
|
Insulation resistance of circuit “AC-voltage oil transformer – submersible electric cable – ESM” within the ranges
|
from 10 kOhm to 1000 kOhm ± 2%
from 1000 kOhm to 10000 kOhm ± 5%
|
from 10 kOhm to 1000 kOhm ± 5%
|
TMN-01-04 ground unit
|
Rated input voltage
|
220 V ±40%
|
|
Frequency of supply main
|
50/60 Hz ±2%
|
|
Maximal consumed power
|
40 W
|
|
Ambient temperature
|
from - 60°C to + 75 °C
|
|
Relative air humidity at temperature of +25 °C
|
100%
|
|
Maximal height above sea level
|
1000 m
|
|
Index of protection according to IEC 529:1989 (GOST 14254)
|
IP21 or higher
|
|
Mode of operation
|
continuous
|
|
Maximal overall dimensions
|
212mm x 240mm x 142mm
|
|
Maximal mass
|
6 kg
|
TMP-01-04 submersible unit
|
Ambient temperature
|
from 0°C to + 150°C
|
|
Ambient temperature (temperature sensor is placed in place of ESM hanging up):
|
from 0°C to + 200°C
|
|
Temperature of ESM end winding (temperature sensor is placed in end windings of ESM lower part)
|
from 0°C to + 250°C
|
|
Maximal pressure in area of ESM hanging up
|
400 atm
|
|
Depth of submergence
|
3500 m
|
|
Index of protection according to IEC 529:1989 (GOST 14254)
|
IP68 or higher
|
|
Mode of operation
|
continuous
|
|
Overall dimensions:
|
|
|
Maximal diameter
|
96 mm
|
|
Maximal length
|
677 mm
|
|
Maximal mass
|
22 kg
|
